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Scaling Production Capacity with Lean Assembly Line Design
Sponsor
COO
Location
Karlsruhe-Stadt, Karlsruhe, Deutschland
Energy, Construction
Team
Order Management, Production, Industrial Engineering, Production Planning & Control, Controlling
Key Performance Indicators
Growth, Lead Time, Productivity
Impact
Output Increase: 200 → 4,000/week;
Lead Time Reduction: 25 → 12 days;
Employee Productivity: 330 → 400 units/worker;
Space Reduction: 200m² → 120m²
The Challenge
The client was having difficulties in meeting the increasing demand and was considering doubling the existing production line.
The Solution
Analyzed full production, designed an optimized lean assembly line, trained staff in lean practices, and improved space utilization.
The Result
Met rising demand with optimized production instead of duplicating inefficient lines
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